MERLIN AIR
Merlin Air

Controls are the fan array.

Merlin Air builds the controls package the rest of the industry treats as an afterthought. EC fan arrays for commercial HVAC, engineered from the brain outward.

Two products, one philosophy

Sold as a controls package. Sold as a complete fan array.

Merlin Controls

The controls package, sold as the product.

A field-installable controls package that integrates with any AHU's installed EC fan array. The Control Panel and QCB are the product. Sold standalone, not bundled with fans or a bulkhead.

Merlin Fan Array

The complete system, factory-tested.

Control Panel, QCB, custom bulkhead, and your choice of EC fan from seven manufacturers, assembled, tested, and shipped as a single product. Specified by engineers. Installed by contractors who will thank you later.

What makes Merlin different

Built in. Not bolted on.

A2L-ready, by design.

The industry is moving to A2L refrigerants. Merlin's two Override inputs are built around A2L compatibility: not retrofitted, not promised in a future revision. Every Pro and Elite controls package ships A2L-ready today; UL 60335-2-40 listing is in progress for all three tiers.

Your fans, our brain.

Ziehl-Abegg, EBM-Papst, Delta, Greenheck, Rosenberg, Swiss Rotors, Infinitum. Specify the fan that fits your application, not the one your controls vendor's catalog forced on you.

Built for the conditions you actually work in.

IP54-rated plug connections at the QCB. Resettable MMPs co-located in the QCB, right at the AHU, not back at the controls cabinet. Two-level safety circuit. The kind of details you only engineer in after the third service call.

Three tiers, one philosophy

Same hardware. Different brains.

No tier compromises on durability. Every Merlin Controls package ships with the same QCB, IP54 plugs, and resettable MMPs. The tiers change what's above the brain stem.

Feature
Essentials
Pro
Elite
Hardware foundation (QCB, IP54 plugs, MMPs)
HOA bypass + Potentiometer
PLC + native BACnet MS/TP
Seven control modes
HMI on cabinet door
Basic
Touchscreen
Custom I/O
Status
Shipping
Shipping
Coming Soon

A glimpse of the controls

The system, drawn out.

FIG. 01  ·  SYSTEM TOPOLOGYDRAWN BY MERLIN ENG.  ·  SCALE: N.T.S.BACnet MS/TP · from BMSMERLIN CONTROL PANELHMIPLCBACnet MS/TP208 / 480 V insafeties terminate hereHL · LL · FZ · DR · FATWO FIELD RUNSPOWERLOW-VOLTAGE CONTROLSModbus to fansAIR HANDLING UNITQCB5 × MMPresettableIP54 plug receptacles5-FAN ARRAY · 2×1×2up to 30 fans · plug-and-playharness · TYP.←   ELECTRICIAN SCOPEtwo cables, panel → QCBMECHANICAL CONTRACTOR SCOPE   →set bulkhead · plug fans into QCB
FIG. 01 · System topology: Control Panel → two field cables → QCB (MMPs + IP54 plugs) → 5-fan array (2×1×2)Click to enlarge

Seven control modes

Manual, Constant Speed, Constant CFM, Constant Local Static, Constant Duct Static, plus ECO mode and Maximum CFM limiting as overlays.

Two-level safety architecture

High-priority series chain for thermal, freeze, and door safeties. Separate low-priority circuit for fire alarm. Both auto-reset on restore.

Per-fan diagnostics

15 alarm categories exposed per fan, up to 30 fans, native over BACnet MS/TP. Your BMS sees what's actually wrong, not just that something is.

merlinair.com / selectionsMockup

Configure New System

Fan System
Control Panel
Tag Name
AHU-1 Supply
Working Point
Airflow (CFM)
20,000
Static Pressure (in.wg)
1.5
Panel
Control Type
Pro
Rating
Type 1 (Indoor)
Power
Supply
460V 3~
Cancel
Create System

Now live · selection software

The Merlin Selection Software.

Spec your controls package or full fan array in minutes: fan brand, array geometry, performance, tier, and pricing. Wiring diagrams and IOM documentation included.

Live at selections.merlinair.com · access by request

Buying for an OEM, specifying a project, or installing a system? Find your local Merlin rep, or reach us directly.

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